Jantrayan

From product to pallet: the machines a packing line needs

A step-by-step guide to filling, sealing, labelling and boxing, the machine that does each job, and how to ask for a quotation.

Packaging machines

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  • Step 1: Filling

    Liquid filling machine

    Nozzles fill bottles or jars with a measured volume of liquid, from thin juices and oils to thick sauces and creams.

    Availability subject to feasibility check

    Request this machine
  • Step 1: Filling

    Auger filler for powders

    A turning screw doses a measured amount of powder, such as flour, spice or milk powder, into each pack.

    Availability subject to feasibility check

    Request this machine
  • Step 1: Filling

    Multihead weigher

    Many small weigh buckets work together and pick the combination closest to the target weight, for snacks, sweets or frozen foods.

    Availability subject to feasibility check

    Request this machine
  • Step 2: Sealing and capping

    Capping machine

    Places caps on filled bottles and screws or presses them tight, to the same torque every time.

    Availability subject to feasibility check

    Request this machine
  • Step 2: Sealing and capping

    Induction sealer

    Heats the foil liner inside a cap without touching it, bonding it to the container mouth as a leak-proof, tamper-evident seal.

    Availability subject to feasibility check

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  • Step 2: Sealing and capping

    Form-fill-seal machine

    Forms bags from a roll of film, fills each one with product and seals it, all in one continuous machine.

    Availability subject to feasibility check

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  • Step 3: Labelling and coding

    Labelling machine

    Applies self-adhesive or wrap-around labels to bottles, jars and boxes in exactly the same place each time.

    Availability subject to feasibility check

    Request this machine
  • Step 3: Labelling and coding

    Inkjet or laser coder

    Prints the batch number and the manufacturing and expiry dates on each pack as it passes.

    Availability subject to feasibility check

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  • Step 4: Checking

    Checkweigher

    Weighs every pack on a moving belt and pushes off any that are under or over the set weight.

    Availability subject to feasibility check

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  • Step 4: Checking

    Metal detector

    A detection head around the conveyor that finds metal pieces in food or medicine packs and rejects those packs.

    Availability subject to feasibility check

    Request this machine
  • Step 5: Cartoning and case packing

    Cartoning machine

    Opens flat cartons, loads the products in and closes the flaps or glues them shut.

    Availability subject to feasibility check

    Request this machine
  • Step 5: Cartoning and case packing

    Carton sealer

    Folds the top flaps of filled shipping cartons and tapes them closed, top and bottom.

    Availability subject to feasibility check

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  • Step 6: Palletising and wrapping

    Stretch wrapping machine

    Turns a loaded pallet while stretch film winds around it, holding the cartons together for transport.

    Availability subject to feasibility check

    Request this machine
  • Step 6: Palletising and wrapping

    Strapping machine

    Wraps a plastic strap around a carton or bundle, pulls it tight and seals the ends together.

    Availability subject to feasibility check

    Request this machine

How a packing line works

The main steps of a packing line for food, medicine, cosmetics or chemicals, and the type of machine that usually does each one.

  1. Filling

    The product is measured into bottles, jars, pouches or bags, by volume or by weight.

    Machines at this step: Liquid filling machine, Auger filler for powders, Multihead weigher

  2. Sealing and capping

    Containers are capped or sealed so nothing leaks and the pack shows if it has been opened.

    Machines at this step: Capping machine, Induction sealer, Form-fill-seal machine

  3. Labelling and coding

    Labels are applied, and each pack is printed with its batch number and dates.

    Machines at this step: Labelling machine, Inkjet or laser coder

  4. Checking

    Packs are checked for the right weight and for metal pieces, and any faulty pack is pushed off the line.

    Machines at this step: Checkweigher, Metal detector

  5. Cartoning and case packing

    Packs are put into cartons and the cartons into shipping cases, which are then taped shut.

    Machines at this step: Cartoning machine, Carton sealer

  6. Palletising and wrapping

    Cases are stacked on pallets, wrapped in film and strapped so they travel safely.

    Machines at this step: Stretch wrapping machine, Strapping machine

Printing your own labels and cartons?

See the machines that print, cut, fold and glue labels and cartons.

Printing and converting machines